April 7, 2022
ADVANCE IN PLASTICS CHEMICAL RECYCLING TO MEET A GROWING NEED
Brand owners all have recycled content goals for 2025 to 2030. If you add up all thecommitments, it’s a fairly huge supply of recycled polymers that is needed. The market needs arecycling process that can be scaled up to chemical industry volumes, is flexible enough to usemost plastic wastes as feedstocks, has an attractive LCA, can economically enable the purchaseof waste plastic feedstock, and is simple and cost effective.Anellotech is developing an advanced chemical recycling technology (Plas-TCat™) that aims tomeet these key criteria, providing extraordinary process yields of valuable hydrocarbons(especially light olefins and BTX aromatics) used today to make a wide range of plastics.
LARGE SCALE DIRECT CONVERSION OF PLASTIC WASTE IN A SINGLE REACTOR SYSTEM
Anellotech’s Plas-TCat Process, effectively converts the carbon and hydrogen in most plastics viathermal catalytic reaction in a single reactor directly into the same basic chemicals (benzene,toluene and xylene (BTX) and olefins) that are used today to make virgin plastics. The valuableolefins and BTX products are created without the need to send pyrolysis-derived oils foradditional deconstruction in steam cracker furnaces where further yield losses occur. It isanticipated that the Plas-TCat process will have significantly higher yields of olefins (<C5 olefins) and BTX over today's conventional pyrolisis plastic recycling technologies (which would be coupled with secondary processing in an ethylene pyrolisis furnace). While the preferred feedstocks for Plas-TCat are polyolefins, the process can also profitably process nylon, PET, polysyrene and other plastic that are widely used today.
Our large scale TCat8 test unit located outside of Houston, Texas, (show below) will demonstrate and provide scale-up bases for commerical design in Anellotech's ongoing plastics conversion development program.
SIX REASONS THAT PLAS-TCAT IS A GAME CHANGER
Plas-TCat main products include aromatics (benzene, toluene, xylenes), olefins (ethylene,propylene) and low molecular weight paraffins (ethane, propane). Below is a chart showingyields when feeding pure polyethylene into the Plas-TCat laboratory reactors when used tomaximize BTX (left chart) or olefins (right chart).
These results are exciting because the ultimate vision for high yield conversion of plastic wastesto basic polymer building blocks is on the verge of becoming reality via Anellotech’s Plas-TCat.
SOLVING THE MIXED PLASTICS CONUNDRUM
Exhibiting exciting processing flexibilities, Plas-TCat can also be used to recycle other plasticwastes. To understand how specific plastics with unique chemical compositions can be assessedfor Plas-TCat yield, a ratio for Hydrogen to Effective Carbon (“H/Ceff”) ratio was calculated foreach:
In general, the higher the H/Ceff ratio, the higher the product yield. Poly-olefins such aspolyethylene and polypropylene contain only H and C and their H/Ceff ratio is 2. Alternatively,some plastics like nylon and PET contain heteroatoms such as nitrogen, oxygen and otherelements. So these plastics’ H/Ceff ratio is less than 2. Product yield from polyolefins is higherthan from plastics that contain heteroatoms such as oxygen (like PET and polycarbonate) andnitrogen (as in nylon). Why is that? Because as shown in the above formula, the process usessome of the hydrogen to eliminate heteroatoms. For example, hydrogen reacts with oxygen tomake water, hydrogen combines with nitrogen to make nitriles and ammonia and hydrogenreacts with chlorine to make hydrochloric acid. Despite lower product yields these plasticscontribute to the overall yield of valuable olefins and aromatics. They do not need to be removed(and sent to landfill or incinerators) before feeding into the Plas-TCat reactor feedstock.
Mixtures of plastics can be fed into Plas-TCat, and the yields can be predicted using the following figure which indicates Plas-TCat laboratory studies for yields for various plastics. This data can be used calculate yields for other plastics as well as plastic mixtures. Real-world plastic mixturesare also shown, including USA and Japanese bales, as well as refuse derived fuel (RDF) pellets.
OPPORTUNITIES TO COLLABORATE
Anellotech is currently seeking forward looking companies to join them in accelerating thedevelopment and the commercial implementation of the Plas-TCat technology across a broadspectrum of feedstocks and product slates.
For more information, please contact:
Mr. David Sudolsky, President & CEO
Email: dsudolsky@anellotech.com